Mullions. With the mullion garage door, you can combine one or more windows into one long unit that spans to the ceiling. A great way to add natural light and make a design statement that is not commonly found in a garage door. This will also allow more light to fill your garage area as well as your home by bringing it through the entire garage door structure. It probably goes without saying that these structures can take on just about anything you throw at them and they do so with very little maintenance required in terms of cleaning and repairs.
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How to build a garage door header
Garage door headers are usually made of 2 x 4s, but you can use other materials if you prefer.
If you’re building a standard 16-foot garage door and want to frame your own header, here’s how to do it:
1. Measure the width of the opening where your garage door will go. This is the size of your header, which will be part of the wall above your garage door.
2. Next measure from one end of your header to the other—this is how wide each 2 x 4 will be. The maximum width for a standard 16-foot garage door is 10 feet, so if your opening is wider than 10 feet, you’ll need to add two more 2 x 4s (cut them to fit) on either side of this measurement (see step 3).
3. Cut four 2 x 4s that are exactly as long as the measurement you took in step 1 (the length). These will form two pairs that create a space for your garage door tracks at each end of your header board (see step 5).
If you’re framing a garage door, you need a header. The header is the part of the wall that supports the weight of your door.
A 16-foot garage door requires a 3 x 6 foot header section. To frame it, first cut two pieces of 2 x 4 lumber to length and screw them together. Next, attach this “header sandwich” to the wall with two more 2 x 4s, one on each side of the sandwich and one at the top and bottom of each sandwich piece (two more screws on each). This will give you a 1/2 inch gap between each piece that will allow for expansion and contraction as temperatures change.
If you have a 16-foot garage door, framing the header is the next step in your garage door installation. The header is the top horizontal piece that holds the door in place. It’s also what gives your garage its character.
After framing the header, you’ll be ready to install the door itself!
The header is the piece of timber that spans the height of the garage door and supports the weight of it. The header typically attaches to each side of the garage with metal plates called flanges. The header is typically made from 2×6 or 2×8 lumber, depending on how heavy the garage door will be and how much stress it will need to support.
The standard size for a 16′ wide garage door is a 24″ x 96″ header.
How to Frame a Garage Door
1. Install the header.
2. Install the trimmers (make sure they are level).
3. Install the jamb studs, which should be placed 16 inches on center and secured with nails or screws.
4. Install the header joist hangers at the top of your trimmers, if applicable, and secure them with nails or screws.
5. Install the header joist hangers at the top of your trimmers, if applicable, and secure them with nails or screws.
The header for a 16-foot garage door is typically 6 feet tall, with an additional 2 feet of framing on either side of the header to support it. The header is made from two 2×6 boards, with plywood and shims added between them to create a space for the door to slide into.
The best way to frame in your new garage door is to measure out and mark where each piece of lumber will go. Make sure that you have enough room between pieces so that doors can swing freely without hitting anything when they’re open.
When framing a 16-foot garage door, you’ll need to make sure that the header is a safe distance from the ceiling. This can be achieved by using the following formula:
16 + 2 = Header height
The header height should be at least 18 inches high, and no more than 24 inches high. It’s important that your header doesn’t exceed this measurement.
To frame a 16-foot garage door, you’ll need to cut 2x4s to fit between the header and the top plate of your wall.
First, measure from the inside edge of the header down to where you want to put your 2×4. Then measure from the inside edge of the header up to where you want to put your 2×4. Subtract those two measurements, then subtract 1 inch. Finally, divide this number by 16 (because there are 16 inches per foot). The result is how many inches long each piece needs to be. Cut these pieces using a circular saw with a framing blade.
Next, hold one end of one piece against the top plate and mark where it meets the bottom plate. Then hold one end of another piece against the bottom plate and mark where it meets the top plate. Connect these marks with a straight edge or ruler and draw an arc as shown below:
Now use an electric drill with a Phillips bit or screwdriver bit to make pilot holes through both plates at each end of this arc line. Use four screws in each hole: two on either side of centerline (that’s why we had you mark both ends), and one more off-center on either side if possible but not
To frame a 16-foot garage door, you’ll need to cut two pieces of 2×6 lumber, each measuring 8 feet long.
First, use the tape measure to mark off the dimensions of the header on each 2×6 board. The header is the portion of the garage door frame that spans from side to side above the top of the door. It must be large enough for your garage door opener to fit through it when open, so make sure your measurements are accurate!
Second, cut both pieces of lumber with a circular saw or jigsaw. Cut all four sides of one 2×6 board with two cuts each (four cuts total), so that you end up with two pieces that are 4 feet wide and 8 feet long. Then cut all four sides of your second 2×6 board with three cuts each (twelve cuts total), so that you end up with two pieces that are 3 feet wide and 8 feet long.
The header of a 16-foot garage door is framed in much the same way as any other wall.
Step 1: Install two 2x4s on top of the header, one at each end, with the top edges flush with the top of the header.
Step 2: Install a 2×6 across the tops of these two 2x4s, angling it so that its top edge is even with that of the top 2×4.
Step 3: Install three more 2x4s horizontally along this 2×6, one in each corner and one in between them. The bottom edges should be flush with those of the bottom 2x4s. Make sure to use pressure-treated lumber for these posts if you plan on storing anything above them.
Step 4: Install another 2×6 vertically between these horizontal posts, making sure its top edge lines up with that of the horizontal post closest to it (in this case, one of the vertical posts).