What I’m about to reveal is a dirty little secret of cabinet shops: the majority of cabinet doors you see are prefinished. They’re often low-end MDF, and expensive to do. But by using prefinished doors, our customers get high-end custom look without the price tag. This means we can compete with Home Depot and their cheapie cabinets that use MDF,how to make raised panel doors without a router raised panel cabinet door but still charge top dollar. Yes, it’s a dirty little secret, but businesses are built on them, right?
How to build a panel door
Raised panel doors are a great way to add style and interest to your project. They can be tricky to make, however. The process involves routing the edges of a raised panel door with a router and then gluing up the panels. This can be time consuming and messy, but it’s not impossible. Here’s how I made raised panel cabinet doors without a router…
In order to make this project as accessible as possible, I chose an easy-to-build design that doesn’t require any specialized tools. This project is perfect for beginners!
This is the first time I’ve built raised panel doors without a router so I was pretty excited about it! I’m happy with the results too — they turned out just like I hoped they would:
I made these doors for my bathroom vanity because we needed something to replace our old medicine cabinet that was falling apart. It’s funny how much nicer it feels when you fill up an empty space with something functional like this! A lot of people have asked me how I made these so here is my step-by-step tutorial…
How to build a panel door
This article is intended for those who want to build raised panel doors without using a router. It will show you how to make the raised panel cabinet door with your hands and at home.
– Plywood sheet;
– Wood glue;
The first step in this project is cutting the plywood sheet into four pieces with the size of your choice. After that, you need to drill holes for the hinges and attach them to each door piece. The next step is gluing together two side panels and attaching them to the top one using screws. The final step is attaching the bottom panel on top of all other ones. If you have more questions about this process, please feel free to leave comments below or contact us directly via our Facebook page!
In this article, we are going to look at how to make raised panel cabinet doors without a router.
Here is the process:
1. Cut out the pieces with a jigsaw
2. Use chisels and mallets to square up the edges of door pieces
3. Sand the pieces down with a belt sander until they are smooth and even with each other
4. Glue and nail together two sides of the door using 1-1/2″ brad nails and glue (or use biscuits for an added decorative element)
5. Sand down all joints again and apply finish as desired
Build a raised panel door in your shop with this complete guide.
After reading this tutorial, you’ll know how to make a raised panel door without a router, and you’ll be able to build one for your own home. This is a great project for any woodworker who’s looking for something new to try out.
The biggest advantage of using this method is that it allows you to make beautiful doors without having to buy any special equipment or tools. You can use just about any woodworking tool in your shop — from hand tools like chisels and planes to power tools like sanders, drills and routers.
To get started making your own raised panel doors, first find some suitable stock lumber at your local home center or lumberyard. Make sure that each piece has similar grain direction so that they will glue up well together. The easiest way to do this is by selecting boards that are all cut from the same tree trunk or sawn from the same board (see image above). If you’re building more than one set of doors, then you may want to consider buying extra stock so that you have enough material for each door set (lower right).
I built this raised panel cabinet door to match the kitchen cabinets in my house. It is made of two layers of plywood glued together, with a solid wood edge banding on the outside edges.
It’s not difficult to cut the panel shapes, but it is critical that they all line up perfectly. The easiest way to do this is with a router table and jig (or a commercial panel raising jig).
If you don’t have access to a router table, you can use an alternative method that I discovered while building this door.
This method works best if you’re making only one or two doors, but it does have some drawbacks compared to using a router table:
You can’t cut multiple panels at once. For example, if you want three panels for your door and each one is different widths and heights, then you would need three separate cuts on your table saw or band saw before assembly. If you have several doors to make at once, this might be too time consuming for you.